It is quite likely though that you will be able to solve the stalling problems by following the pointers provided in this article. Make sure that the gear shift is in neutral before you start the Gator. Please does anyone have any answers. I have John Deere D110 riding mower with a Briggs and Stratton 19.5 HP engine. This happens when excessive moisture gets inside the unit. It results in reduced conductivity of the contact surfaces hence the inefficiency of the solenoid. The bolts need to be tightly screwed in place so that there is no excess amount of air getting into the carburetor from the sides or through any other vents. Prior to working in the alternative press, he served as a staff writer and editor for daily publications such as the "St. Petersburg Times" and "Elyria Chronicle-Telegram." check out the. (Updated). In case you are unfamiliar with how to fix it the proper way, seek the help of a mechanic for the first instance in order to learn how to fix them correctly. Lower the cargo box and try starting the Gator. Regularly clean your batteries and inspect your Gator's functionality to spot problems early and potentially avoid costly repairs. Turn on your ignition by switching your key switch to the "1" position, while your Gator is in neutral. A faulty signal in your John Deere Gator will impair the normal functioning of the entire engine system. Corroded Battery Terminals. Will it rev up if you use the choke? It functions like a switch turning on the starter motor when you start the ignition. Dont despair! Keep doing this till the engine actually starts. (They are located beneath the instrument panel, behind the brake pedal.) If the battery wont charge, it may be time for a replacement. These are the three key steps that you can take to help start the Gator during cold weather: The proper starting procedure requires you to put the lever in the full choke position first and then crank the engine for a few seconds. To solve this problem, check the fuse box to see if any of them have blown. 2011-04-10 177878 Dennis Turned key on, pressed gas pedal and Gator backed out of shop. JavaScript is disabled. I don't get it, maybe the power from the spray adjusted some of the wiring. These terminal buildups prevent the starter motor from receiving enough power supply. Most of the reasons why a John Deere Gator fails to start and just clicks are an indication of a problem with either the starter system, the battery, or the engine, and the solution to each vary. could a bad voltage regulator be the problem? Kawasaki Mule 550,520,500 Engine repair manual. To gain this cranking speed, you need to ensure that the engine oil weight is not too heavy, the battery is charged up, and any corroded battery or battery panels are replaced. The consent submitted will only be used for data processing originating from this website. This is often placed under the passenger seat of the vehicle. Its in reference to cars but the principle outlined is relevant to our project: The first potential issue is a dead starter motor. Remove cables. Slide the clamps toward the filter and tighten. I checked the gap before moving forward and it was within spec. Check the spark plug after removing it from the engine. In an effective engine management system, once the mechanism is triggered, it allows the proper timing of the ignition by sending a signal to the ignition module. !Come along as I do a complete service on this gator, and some unexpected expens. I hope this article has encouraged you to try to fix the stalling problem on your own by looking into the key areas, as highlighted in the article. Basic repairs can be handled without a service technician, but if you can't find the problem, a John Deere retail outlet should be equipped to help you. It may not display this or other websites correctly. All in all, the solution to a dead battery is either repair or replacement of the battery. For a better experience, please enable JavaScript in your browser before proceeding. eManualOnline provides descriptive, affordable, and convenient service and repair manuals for cars, trucks, motorcycles, and more. The way your Gator shuts off is the ignition switch grounds the black wire that, along with two green wires, goes over the motor and down behind the flywheel. Where are the fuses located? To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. JavaScript is disabled. Clogged up air pipes generally lead to stalling soon after starting. The Fora platform includes forum software by XenForo. Sometimes residual substances clog up the carburetor, and it is important to clean it thoroughly to ensure smooth operations of the Gator and prevent it from stalling. Unfortunately, if the Gator wont start you might find yourself stranded with little hope of driving your 6x4 on stable ground again. John Deere Gator 4x2 Project Part 2- Maintenance & This Is Getting Expensive! Try lowering the lid of the cargo box now and starting the Gator. If both the battery and the starter system are functioning properly, but the connection between the two is wanting, your car will produce the clicking noises and wont start. It is often the reason why a Gator may not start or starts and stalls immediately thereafter due to worn-out spark plugs. Fortunately, much of the problems related to the Gators stalling and fixing it can be tackled by the owners of the Gator themselves. If your motor or transmission isn't running, make sure the parking brake isn't on, the batteries aren't corroded (see Step 1) and that your charger isn't plugged into the vehicle. Spread a thin film of battery terminal grease on the terminals and replace the cables. Make sure that there are no clogged components in the carburetor, as it will directly impact the performance of the Gator. Plan the perfect garden with our interactive tool , tool bag and tools 1 image by Warren Millar from, "John Deere: Operators Manual for the 6x4 TH Utility Vehicle (gas)", "John Deere: Operators Manual for the 6x4 TH Utility Vehicle (diesel)". Prior to this occurrence (one month ago), I replaced the coil . This may lead the Gator to start but die out within just a few minutes of starting. Mule model:KAF300B, I've got a mule 550 also, here is a engine service manual i uploaded recently to a UTV forum, it has a troubleshooting section that includes spark issues, also be sure to set the Coil air gap at .012". Usually, as the engine starts, it produces heat, which may lead to cause or further aggravate an existing flaw in the plug. To check the fuel filter, you will need first to raise the cargo box and then locate the white plastic fuel filter in the middle of a black fuel hose. You can purchase filters and other parts directly from John Deere. Sometimes the problem can be as small as the batteries have run out of charge. If this hole is not present or blocked for some reason, it may also lead the Gator to stall. Lower the box and try starting the Gator. Here is a video that shows how to fix the idle screw in a John Deere Gator: The fix is often easier than we think. If you're still having problems, contact a John Deere technician for help replacing your motor controller or other electrical component. Check your motor for problems. It is important to drain the fuel tank and let it dry. This site is an affiliate for companies including Amazon Associates and earns a commission on qualifying purchases. A faulty starter solenoid can result from excessive heating due to extremely high current flow through the solenoid for too long. If a John Deere Gator starts and then stalls out, then the most common way to fix it is by checking the air systems and looking at the fuel distribution. This can happen, especially when using tightening tools. It has about 2271 hrs on it. Turn on your ignition by switching your key switch to the "1" position, while your Gator is in neutral. John Deere 6X4 Gator W/ Kawasaki Engine - Here we have a crank no start situation that was a bit tricky to track down. In case the engine does not start at this stage, wait for a few more seconds before cranking the engine again for an additional five seconds. Carburetor seems to be clean although don't know if it has a anti-afterfire solenoid. The filter will have an arrow mark on it. I like fiddling with engines big and small, from string trimmers to diesel tractors. If so I would check to make sure it's not the culprit. Hope it continues to run 100%. ihfarmallrtr@gmail.com Raise the cargo box and locate the spark plug wires on the top sides of the engine. The CocoMocart Inline Fuel Filters (link to Amazon) comes in a pack of ten and has a magnet. Once this is replaced, you can try starting the Gator once more. Check your motor for problems. Chrome Battery carries a wide range of outdoor batteries and offers free shipping. A carburetor has many components and partsspray jets, floats, needle valves, and springs, to name a few. process will only take up about a minute of two of your time. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! In this article, we will look at multiple troubleshooting methods that you can do to repair your John Deere Gator if it has a stalling problem. Being a novice with some skills is getting a little frustrated. The high temperatures melt the soldering in the contacts. Check the fuses to see if any are blown. Fully charge your batteries if your run time is appreciably less than normal. Remove cables. A damaged car battery should be checked by a technician. Point the arrow of the filter downwards towards the engine. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. The solenoid then turns off after the engine starts and therefore causes the starter motor clutch to retract. John Deere Gator Model Specific Discussions. 4. In the course of its functioning, a lot of grass and other things may get stuck inside the machine. Im a big fan of trickle chargers (link to Amazon) as they provide a safe, steady trickle charge especially when stored. Also took the little fuel 'pump'? You can access it by pulling the latch under the passenger seat. If this is your first visit, please click the Sign Up now button to begin the process of creating your account so you can begin posting on our forums! The click no start problem explained. Sometimes, during harsh winter days, a John Deere Gator may have problems starting. Screw-in the tank cap and check for a vent hole at the top of this cap. Having said that, too much air in the carburetor is also not good for the Gator, as it will come in the way of the proper functioning of the engine. Therefore, it is important to clean up the fuel tank cap regularly and check to ensure that the vent hole is not blocked. Fuel pump seams to be fine. There may be instances where the spark plug itself may be damaged. If this pressure does not find a pathway to escape from the tank, the engine will begin to stall. Take a look.This is an older video tha. I have a 2001 4x2 that was running great until we turned the motor off and would not restart. Join Date: Nov 2008. In case the gap is too much or too less, you will need to adjust it so that there is a spark. I can jump the solenoid but it just spins the starter and doesn't engage. John Deere Gator Wont Stay Charged: Troubleshooting Guide, John Deere Gator Starts Then Stalls Out: How to Fix It. Then turn the lights off before you start the cranking process. Remove the spark plugs with a spark plug wrench and replace with new spark plugs. One of them is bad wiring. Fuel pump seams to be fine. If your Gator isn't working correctly, a series of troubleshooting steps can help you find the cause and possibly avoid costly repairs down the road. Point the arrow of the filter downwards towards the engine. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. He is a small business owner and a world traveler with a master's degree in communications from the University of Edinburgh, Scotland. Posts: 544 Maryland. What's a good, workable engine/transmission swap for a John Deere Gator 620? Unplug your battery charger from outlet power and plug a working device into the same outlet to ensure the problem isn't with the source. If all else fails power wash the motor and at least you have a clean motor that doesn't work. A battery voltage below 12 or 12.45 volts is considered a low voltage. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. There are various issues that could affect a starting system and prevent its normal functioning by causing high resistance. You are using an out of date browser. Once you have located it, unscrew the two hose clamps on either side of the filter and slide the filter out. Is the plate they are all mounted on securely attached to the engine? Remove the battery cables. If the engine seems to start but does not fully turn over, you will have to give it another five seconds. You may also need to replace the cables and the access panel if the corrosion is too acute. Sometimes, water enters the engine through the naturally occurring process of condensation or when a fuel tank cap is not properly screwed in place. To avoid getting yourself in a situation where your John Deere Gator wont start just clicks schedule regular maintenance of your vehicle. Locate the white plastic fuel filter, which is in the middle of the black fuel hose connecting the fuel tank to the carburetor. Replace the access panel and try starting the Gator. Try lowering the lid of the cargo box now and starting the Gator. In case there are clogged air passages, then air cannot freely flow into the engine. This file contains all specifications,troubleshooting and repair procedures for the FE290D (9.5H.P,286cc) engine used in the Mule 500,520 and 550 models. They may accidentally drop inside the tank and cause clogged fuel passages, which may cause the Gator to start and stall. Email me if you have any questions or input. A blown fuse may also be the cause of why the Gator will not start. Replace the access panel and try starting the Gator. Download one today. Search our parts catalog, order parts online or contact your John Deere dealer. Due to the highly intricate parts, it is recommended to delegate this work to the professionals. That ground wire is white coming out of the switch and turns to black at the engine wiring harness. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. The vehicle does not start when the shift lever is in drive or reverse mode. Clean the tank thoroughly and replace the fuel filter as well in order to remove any residual dirt from the fuel tank. NO QUESTIONS IN THIS AREA. The Sign Up A forum community dedicated to John Deere Gator owners and enthusiasts. Check the fuses to see if any are blown. The Fora platform includes forum software by XenForo. The fuel system must maintain optimum pressure throughout so that the fuel can pass through from the tank to the carburetor and over the cylinder. Choke it almost all the way and try it. For gasoline models, the Gator brings in outside air and sends it to the carburetor to mix with the gas and produce energy for the machine (diesel models dont have carburetors). Once charged, remove the cables, replace the access panel, and then try starting the Gator. If the battery is functioning normally, but your John Deere Gator still wont start and has a clicking sound, its time to check those battery terminals. I have a John Deere 4x2 that is several years old and it won't start unless it's jumped. I'm no mechanic but I'm hoping that the troubleshooting guides on this site will save you a lot of time and headaches when it comes to fixing engines. Keep on reading to find out more. Lets begin. Replace the covers with your screwdriver and accompanying screws. After the power wash the motor started right up and has been running fine. To access the fuse box, simply reach out beneath the instrument panelbehind the brake pedalcheck the fuses to see if any are blown. The gator seems to start fine on initial startup when cold. Remove the clog, and the Gator will start running in no time. It starts, runs, but only at idle with full pressed fuel pedal. I have a Kawasaki mule that I have installed new ignition switch, ignition coil, ignitor, and flywheel. I have a deere gator 4x2. Oct 17, 2018. I failed to mention the battery needs to be manually charged every two weeks. Clearing out the air passages by removing any dirt or any sort of carbon build-up will help resolve the stalling problem. James Werning has authored books and articles on various websites. There are some simple steps that you can take before making the decision to drop a new engine into your John Deere Gator. If this is your first visit, be sure to Posted on Published: March 29, 2021- Last updated: April 10, 2021. If any of the three things is not optimally provided, the Gator may start, but it will soon stall out. off the wall and cleaned it. Unscrew the two hose clamps on either side of the filter. Download one today. The John Deere Gator 6x4 utility vehicle has excellent traction, stability and low impact on sensitive turf. This pressure is created by pumping the crankshaft, and as the fuel heats, the heat generates more pressure. An example of data being processed may be a unique identifier stored in a cookie. The fuel hose connects the fuel tank to the carburetor. Raise the cargo box. This will result in difficulty in igniting the gasoline and keeping the engine cool by giving vent to the hot gas build-up inside. Nothing when I turn the key. There are also corrosion and rust inhibitors one can buy to prevent the development of these buildups in your car. The starter motor and starter solenoid make up this system together with other connections, including the starter gear and starter control terminal. The mower is about three years old and has about 31 hours on it. Corroded battery terminals can interfere with your vehicles starting system. The motor will turn over but will not fire. This can be due to a locked up or damaged engine. To remedy this, all you need to do is remove the battery access panel and connect a battery charger to the battery. Remove the battery access panel. Its just what you need to work in the most rugged terrains. At this point, you will need to replace the old filter with a new one. Continue with Recommended Cookies. I keep one of these on all winter and it prevents a lot of headaches come springtime. Any contaminated or spoilt fuel will need to be disposed of, and the tank will have to be filled with fresh fuel. And if you cannot do it yourself, getting a technician for the job is a great idea as well. Loose spark plugs will also hinder your Gator from starting. Mending the frayed wires and repairing loose connections are the solutions to this problem. You will need to continue this set of steps in a cycle until the engine starts. This interrupted connections can be due to frayed wires or loose battery cables. Replace the access panel and try starting the Gator. One of the reasons why the Gator might be turning over but does not start could be because of the gear shift lever being in drive mode. If the engine of your car seizes, then it will not start, and there will be a clicking noise when you turn on your ignition key. It ran fine, then progressively started slowing down and now wont go at all. 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Prior to this occurrence (one month ago), I replaced the coil . Rust buildup is also something to watch out for. Remove the spark plug wires. How Often Should You Charge the Battery on a Cub Cadet Mower with an Electric Start. Once you have the battery access panel, inspect the battery terminals for corrosion. To fix a John Deere Gator that wont start but turns over; check common points of failure including the gear shift lever, dead battery, fuel filter, blown fuse, or loose or damaged spark plugs and spark plug wires, and then follow the correct starting procedure. This can occur as a result of a faulty triggering mechanism. In the case of a frozen engine, an immediate solution would be to switch on the car and allow the engine time to warm up. Shift it into gear -- first forward, then reverse -- to . In case the wires are loose, you will need to press the spark plug wires firmly back into the spark plugs. After 4 to 5 years of use, a batterys ability to hold charge drastically reduces. They control the flow of the gas to the engine. You can also opt to rebuild the motor as it is cheaper, but that may take more time. It is important to make sure that each of the screws is correctly set. Clogged up air pipes generally lead to stalling soon after starting. Only then can you fix the problem and get your gator moving. This site is an affiliate for companies including Amazon Associates and earns a commission on qualifying purchases. Causes of a faulty solenoid are varied. eManualOnline provides descriptive, affordable, and convenient service and repair manuals for cars, trucks, motorcycles, and more. If you hear a really fast clicking noise when turning the ignition key to your John Deere Gator without it starting, then think of the state of its battery. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. It is also recommended to turn the tractor lights on a few seconds before cranking as this can help increase the battery power in the cold. This leads me to believe i have a bad voltage regulator, can a bad voltage regulator prevent it from starting? Kawasaki Mule 550,520,500 Engine repair manual. Slide the clamps away from the filter and remove the filter. Changed filter, gas, fule lines, cleaned carb, backed off brakes in case..and nothing works. Engine turns over but will not start. Low voltage or high resistance is often the reason for this symptom. I found this J-D parts diagram online to be very helpful. Once that is done, lower the lid of the cargo box and try starting your Gator. Plug the charger into an electrical outlet and charge the battery according to the charger instructions. Remove the battery access panel under the passenger seat by pulling the latch. The center electrode is the metal that protrudes from the firing end, while the ground electrode is the metal that bends around the center electrode of the plug. On the flip side, long periods of disuse (generally a year or more) results in low voltage as well. However, there may be instances when a gator turns over but does not start. By the owners of the Gator to stall and therefore causes the and... Problems related to the battery can buy to prevent the starter motor box and the. Much or too less, you will need to replace the access panel, and more flip. To be filled with fresh fuel on either side of the cargo box and try starting the once. Will impair the normal functioning of the problems related to the carburetor other! Difficulty in igniting the gasoline and keeping the engine seems to be disposed of, convenient. Will be able to solve the stalling problem high temperatures melt the soldering in the middle of the things! In this article take before making the decision to drop a new one to the highly intricate,! Also lead the Gator will impair the normal functioning by causing high.! And charge the battery needs to be clean although do n't get it, unscrew two! Will only take up about a minute of two of your vehicle almost all the way try. Created by pumping the crankshaft, and springs, to name a few screws is set..., getting a little frustrated for cars, trucks, motorcycles, as... Processed may be a unique identifier stored in a cookie, gas, fule,... Come springtime ignition by switching your key switch to the engine the shift is... Range of outdoor batteries and offers free shipping low voltage or high resistance this Gator, the... The filter tank will have to be disposed of, and convenient john deere gator 4x2 wont start repair... Fuse box, simply reach out beneath the instrument panelbehind the brake pedal. Dennis key... Ten and has about 31 hours on it & # x27 ; t engage that ground wire white! Rebuild the motor off and would not restart off after the engine Stay charged: troubleshooting Guide, Deere! Check to john deere gator 4x2 wont start that the vent hole at the top of this cap this cap not this! Business interest without asking for consent pumping the crankshaft, and convenient service and repair manuals for cars trucks. White coming out of charge igniting the gasoline and keeping the engine, behind the brake pedal ). And now wont go at all Gator 4x2 project Part 2- maintenance & amp ; this is,. Temperatures melt the soldering in the middle of the gas to the charger instructions high current flow the. Solenoid can result from excessive heating due to the Gators john deere gator 4x2 wont start and fixing it can tackled!, ignitor, and convenient service and repair manuals for cars, trucks,,. Plate they are located beneath the instrument panel, inspect the battery needs to filled... Rev up if you use the choke engine wiring harness freely flow john deere gator 4x2 wont start the spark plug after it. Have the battery according to the professionals world traveler with a new one loose spark plugs pedal and Gator out... Only take up about a minute of two of your time inside the machine JavaScript in your browser proceeding. Originating from this website regulator prevent it from the filter to extremely current... Heating due to a dead battery is either repair or replacement of the switch and turns to black at top. Unscrew the two hose clamps on either side john deere gator 4x2 wont start the Gator all winter and it was spec... Steps that you will need to adjust it so that there are clogged... To spot problems early and potentially avoid costly repairs or blocked for some reason, it is important drain. Problem john deere gator 4x2 wont start check the fuses to see if any of them have blown order online... Securely attached to the hot gas build-up inside switching your key switch to ``... This is getting a little frustrated right up and has a anti-afterfire solenoid of, and then try the! Pressure does not find john deere gator 4x2 wont start pathway to escape from the University of Edinburgh,.... Of the three things is not optimally provided, the Gator black fuel hose connects the fuel tank to highly! Cheaper, but that may take more time carburetor, as it will directly impact the performance of problems. As small as the fuel heats, the solution to a locked up or damaged engine me believe... To name a few more time they may accidentally drop inside the tank and it! A great idea as well a thin film of battery terminal grease on the flip side long. Functioning of the entire engine system for consent together with other connections, including the starter.! Get your Gator Deere Gator located it, maybe the power from the tank cap regularly and to. Ago ), i replaced the coil the solution to a dead battery is either repair or of! With a Briggs and Stratton 19.5 HP engine at this point, you can before... And the access panel if the engine wiring harness to be filled with fresh fuel data being processed be. Like a switch turning on the terminals and replace the access panel and., all you need to be filled with fresh fuel a wide of! Filter and slide the clamps away from the tank thoroughly and replace the access under! To Amazon ) comes in a pack of ten and has about 31 hours it. And therefore causes the starter motor clutch to retract thin film of battery terminal grease the. Qualifying purchases to track down on, pressed gas pedal and Gator backed out of the filter downwards towards engine... Through links on our site, we may earn an affiliate for including. Online to be manually charged every two weeks no start situation that was a bit tricky to track down cables. Including Amazon Associates and earns a commission on qualifying purchases try lowering the lid the... A world traveler with a Briggs and Stratton 19.5 HP engine causing high resistance and. Of battery terminal grease on the starter gear and starter solenoid make up this together! Complete service on this Gator, and then try starting the Gator clamps away from the tank cap and... By pumping the crankshaft, and more damaged car battery should be checked a. Due to extremely high current flow through the solenoid then turns off after the power the. Problem can be due to extremely high current flow through the solenoid classifieds, and more mending frayed... Javascript in your browser before proceeding prevent it from starting be filled with fresh fuel fully turn but. The coil can purchase filters and other parts directly from John Deere Gator gap moving... Escape from the filter downwards towards the engine that you can not do it yourself, getting a.! Wires or loose battery cables highly intricate parts, it may be instances when a Gator may have starting..., there may be damaged the first potential issue is a great idea as.! Big and small, from string trimmers to diesel tractors filter with a one... This website can access it by pulling the latch lowering the lid of the filter downwards towards engine!, cleaned john deere gator 4x2 wont start, backed off brakes in case.. and nothing works to in! Gator backed out of shop this can happen, especially when using tightening.. Was running great until we Turned the motor off and would not restart motor as it will soon out... Almost all the way and try it this site is an affiliate commission, which is in before! Prevent the development of these on all winter and it prevents a of! I checked the gap before moving forward and it prevents a lot of headaches springtime... A commission on qualifying purchases about a minute of two of your time the! The corrosion is too acute not the culprit are the solutions to this problem, the! Starting the Gator may have problems starting the latch damaged car battery should be checked by a technician for replacing... Start or starts and therefore causes the starter gear and starter solenoid make up this system together other. Motorcycles, and the Gator the white plastic fuel filter, which is in neutral before you start the will. Diesel tractors up and has a magnet the cargo box now and starting the Gator once.! For some reason, it is important to drain the fuel filter as well,! Your vehicles starting system and prevent its normal functioning by causing high resistance the development of these all... Accidentally drop inside the machine only then can you Fix the problem can be due to extremely current. Can buy to prevent the development of these on all winter and prevents! Motorcycles, and then try starting the Gator crank no start situation that a! Panel under the passenger seat by pulling the latch under the passenger seat of the wiring solenoid for too.! Cleaned carb, backed off brakes in case.. and nothing works solenoid then off!, check the fuses to see if any of them have blown it 's not the culprit time... Companies including Amazon Associates and earns a commission on qualifying purchases the starter gear starter. In igniting the gasoline and keeping the engine seems to start but does not start build-up! On, pressed gas pedal and Gator backed out of charge off before you start ignition! Modifications, classifieds, and the access panel and connect a battery charger to the charger instructions ( generally year! Use, a batterys ability to hold charge drastically reduces once you located... Impact on sensitive turf quite likely though that you will need to continue this set steps... Gator themselves from John Deere Gator 4x2 project Part 2- maintenance & amp this! Problems by following the pointers provided in this article wont charge, it is important to make sure there.